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Explosion-Proof Truss Robot for Hazardous Areas - China Suppliers & Factory Solutions for Zones 1/2/21/22
Application of Explosion Proof Truss Robot
Explosion-proof robots with the seventh axis are mainly used in industries such as petrochemical, medical and pharmaceutical, spraying, machining, food and electronics. It can be used for material handling, assembly, testing, tray storage and material processing. The load range of explosion-proof truss robots covers 0-2T, usually ±0.2mm positioning accuracy for common type, and ±0.05mm for high-precision type.
Core Advantage of Explosion Truss Robot
High rigidity rail system
The frame of explosion-proof truss robot is made of rectangular tube with CNC cutting + plastic spraying and rust-proof treatment, and the flatness error is ≤0.05mm/m.
Intelligent lubrication system
The explosion-proof truss robot is equipped with multi-channel equal volume explosion-proof lubrication device, which adopts high-performance lithium grease and supports 1 year maintenance-free cycle.
High protection
It adopts fully enclosed metal drag chain system, the rail is equipped with anti-static organ cover, and the intrinsically safe explosion-proof sensors are chosen as the position and limit sensors.
Easy Maintenance
The explosion-proof truss robot adopts the design of centralized lubrication point layout and reserving the place for replacement of wearing parts to enhance the easy maintenance.
High safety
The motor and reducer of the explosion-proof truss robot are coordinated to limit the maximum speed of the sliding table, and there are electrical and electro-mechanical limits at both ends.
Easy Teaching
The explosion-proof truss robot can be quickly taught by touch screen, which can realize the rapid deployment of the equipment.
Customization
The explosion-proof truss robot can be customized according to the project and customer's needs.
Technical Specifications
| Model | Technical Specifications | |
|---|---|---|
| WBR-FH100-X02Y01Z0.5 | Rated load | 100kg |
| Max Speed | 1m/s | |
| Repositioning accuracy | ±0.02mm | |
| X-axis stroke | Minimum 2m (customizable) | |
| Y-axis stroke | Minimum 1m (customizable) | |
| Z-axis stroke | Minimum 500mm (customizable) | |
| Guidance method | Linear guides/roller guides | |
| Drive mode | Gear rack (helical teeth) | |
| Explosion-proof grade | Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21 | |
| WBR-FH500-X02Y01Z0.5 | Rated load | 500kg |
| Max Speed | 1m/s | |
| Repositioning accuracy | ±0.02mm | |
| X-axis stroke | Minimum 2m (customizable) | |
| Y-axis stroke | Minimum 1m (customizable) | |
| Z-axis stroke | Minimum 500mm (customizable) | |
| Guidance method | Linear guides/roller guides | |
| Drive mode | Gear rack (helical teeth) | |
| Explosion-proof grade | Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21 | |
Frequently Asked Questions (FAQ)
Which industries are explosion-proof truss robots mainly used in?
They are primarily applied in petrochemical, medical and pharmaceutical, spraying, machining, food, and electronics industries for tasks like material handling, assembly, testing, tray storage, and material processing.
What is the load capacity and positioning accuracy of these robots?
The load range covers 0 to 2 tons. The common model provides a positioning accuracy of ±0.2mm, while the high-precision model can achieve ±0.05mm.
What makes the rail system and lubrication highly reliable?
The robot features a high-rigidity rectangular tube frame treated with CNC cutting and plastic spraying, maintaining a flatness error of ≤0.05mm/m. Its multi-channel explosion-proof lubrication system uses high-performance lithium grease to support a 1-year maintenance-free cycle.
How does the truss robot ensure safety in hazardous environments?
It features high-level protection, including a fully enclosed metal drag chain, anti-static organ covers, and intrinsically safe position and limit sensors. The motor and reducer work together to limit maximum speed, backed by electrical and electro-mechanical limits.
What explosion-proof standards do the WBR series models meet?
Both the WBR-FH100 and WBR-FH500 models meet the strict explosion-proof requirements for hazardous area F1 zone, gas zone 1, and dust zone 21.
Can the stroke and specifications of the truss robot be customized?
Yes, the explosion-proof truss robots can be customized regarding axis strokes (X, Y, Z axes) and other technical configurations according to specific project and customer requirements.