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Explosion-Proof Ground Rail Robot for Zone 1/2/21/22 Hazardous Areas.

An automated device specifically designed for use in explosion-proof environments, capable of performing automated operations in high-risk or flammable/explosive atmospheres to extend robotic operational range. This explosion-proof ground rail robot primarily includes Leveling mounting foot plates, Rail system, Sliding table, Translational explosion-proof servo motor, Gear rack assembly, Drag chain system, Protective components, Lubrication system. 
The system achieves high-precision positioning and translation of the sliding table along the rail through servo motor-driven gears. The sliding table position can be independently controlled via an external PLC or integrated into the robot control cabinet by connecting the servo motor, forming a synchronized seven-axis system. This explosion-proof floor rail robot is certified for operation in Zone 1/2/21/22 hazardous areas.

    Application of Explosion Proof Ground Rail Robot

    Explosion-proof Ground Rail Robots are mainly used in industries such as petrochemical, medical and pharmaceutical, spraying, food and electronics. It can be used for material handling, assembly, testing, inspection, measurement, sweeping, line storage and material processing. The range of the seventh axis load (including the weight of the robot body) covers 0-5T, and the motion positioning accuracy is ±0.05mm.

    Core Advantage of Explosion Proof Rail Robot

    1.High rigidity track system: the track of the explosion-proof floor track robot is made of rectangular tube by CNC cutting + plastic spraying and rust-proof treatment, with flatness error ≤ 0.05mm/m.

    2.Intelligent lubrication system: the explosion-proof floor track robot is equipped with multi-channel equal volume explosion-proof oiling device (7-channel independent lubrication unit), which adopts high-performance lithium grease and supports 1-year maintenance-free cycle.

    3.Compact structure: the standard explosion-proof floor rail adopts the layout scheme of drag chain center, the floor rail has good integrality and compact external dimensions, which can effectively solve the site layout space.

    4.High protection: The floor rail adopts fully enclosed metal drag chain system, the rail is equipped with anti-static organ cover, and the intrinsically safe explosion-proof sensors are chosen as the position and limit sensors.

    5.Easy Maintenance: The explosion-proof ground rail robot is designed with centralized lubrication point layout and reserved replacement position for wearing parts to enhance the ease of maintenance.

    6.High safety: The explosion-proof floor track robot's motor and reducer cooperate to limit the maximum speed of the slide table, and there are electrical and electro-mechanical limits at both ends.

    7.Customization: The explosion-proof floor track robot can be customized according to the project and customer's needs.

    Technical Specifications of Explosion Proof Ground Rail Robot

    Model

    Technical Specifications

    WBR-FD500-L20

    Rated load 500kg
    Max Speed 1m/s
    Repositioning accuracy ±0.02mm
    Maximum acceleration  1m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21

    WBR-FD1000-L20

    Rated load 1000kg
    Max Speed 1m/s
    Repositioning accuracy ±0.05mm
    Maximum acceleration  0.5m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21

    WBR-FD2000-L20

    Rated load 2000kg
    Max Speed 1m/s
    Repositioning accuracy ±0.05mm
    Maximum acceleration  0.5m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21

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