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Explosion-Proof Ground Rail Robot for Hazardous Areas - China Suppliers & Factory Solutions for Zones 1/2/21/22

Introducing our advanced explosion-proof ground rail robot, meticulously engineered for operation in hazardous environments. This innovative device is perfect for China-based suppliers looking to enhance robotic operations in high-risk or flammable/explosive atmospheres. Our factory specializes in producing a robotic solution that significantly extends operational range while ensuring safety and precision, Key features of our explosion-proof ground rail robot include leveling mounting foot plates, a robust rail system, a sliding table, a translational explosion-proof servo motor, gear rack assembly, a drag chain system, protective components, and a lubrication system. The system guarantees high-precision positioning and smooth translation of the sliding table along the rail, empowered by servo motor-driven gears, Positioning of the sliding table can be managed independently through an external PLC or seamlessly integrated into the robot control cabinet by connecting the servo motor. This creates a synchronized seven-axis system, enhancing operational efficiency. Our explosion-proof floor rail robot is certified for use in Zone 1/2/21/22 hazardous areas, making it a reliable choice for industries in need of safety and performance, Choose our explosion-proof ground rail robot to elevate your processes, backed by a trusted factory in China, committed to delivering cutting-edge solutions for suppliers worldwide

    Application of Explosion Proof Ground Rail Robot

    Explosion-proof Ground Rail Robots are mainly used in industries such as petrochemical, medical and pharmaceutical, spraying, food and electronics. It can be used for material handling, assembly, testing, inspection, measurement, sweeping, line storage and material processing. The range of the seventh axis load (including the weight of the robot body) covers 0-5T, and the motion positioning accuracy is ±0.05mm.

    Core Advantage of Explosion Proof Rail Robot

    1High rigidity track system
    The track of the explosion-proof floor track robot is made of rectangular tube by CNC cutting + plastic spraying and rust-proof treatment, with flatness error ≤ 0.05mm/m.
    2Intelligent lubrication system
    The explosion-proof floor track robot is equipped with multi-channel equal volume explosion-proof oiling device (7-channel independent lubrication unit), which adopts high-performance lithium grease and supports 1-year maintenance-free cycle.
    3Compact structure
    The standard explosion-proof floor rail adopts the layout scheme of drag chain center, the floor rail has good integrality and compact external dimensions, which can effectively solve the site layout space.
    4High protection
    The floor rail adopts fully enclosed metal drag chain system, the rail is equipped with anti-static organ cover, and the intrinsically safe explosion-proof sensors are chosen as the position and limit sensors.
    5Easy Maintenance
    The explosion-proof ground rail robot is designed with centralized lubrication point layout and reserved replacement position for wearing parts to enhance the ease of maintenance.
    6High safety
    The explosion-proof floor track robot's motor and reducer cooperate to limit the maximum speed of the slide table, and there are electrical and electro-mechanical limits at both ends.
    7Customization
    The explosion-proof floor track robot can be customized according to the project and customer's needs.

    Technical Specifications of Explosion Proof Ground Rail Robot

    Model Technical Specifications
    WBR-FD500-L20 Rated load 500kg
    Max Speed 1m/s
    Repositioning accuracy ±0.02mm
    Maximum acceleration 1m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21
    WBR-FD1000-L20 Rated load 1000kg
    Max Speed 1m/s
    Repositioning accuracy ±0.05mm
    Maximum acceleration 0.5m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21
    WBR-FD2000-L20 Rated load 2000kg
    Max Speed 1m/s
    Repositioning accuracy ±0.05mm
    Maximum acceleration 0.5m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21

    Frequently Asked Questions (FAQ)

    What industries are explosion-proof ground rail robots mainly used in?
    These robots are primarily utilized in industries such as petrochemical, medical and pharmaceutical, spraying, food, and electronics for tasks like material handling, assembly, testing, inspection, measurement, sweeping, line storage, and material processing.
    What is the load capacity and motion positioning accuracy of these robots?
    The seventh axis load range (including the weight of the robot body) covers 0 to 5T, and the motion positioning accuracy reaches up to ±0.05mm.
    How does the intelligent lubrication system reduce maintenance requirements?
    The robot features a multi-channel equal volume explosion-proof oiling device (a 7-channel independent lubrication unit) using high-performance lithium grease, supporting a 1-year maintenance-free cycle.
    What safety features prevent operational hazards on the track?
    High safety is ensured as the motor and reducer cooperate to limit the maximum speed of the slide table, and there are electrical and electro-mechanical limits installed at both ends of the track.
    What are the key specification differences between WBR-FD500-L20 and WBR-FD2000-L20?
    The WBR-FD500-L20 has a rated load of 500kg and a repositioning accuracy of ±0.02mm, whereas the WBR-FD2000-L20 supports a rated load of 2000kg with a repositioning accuracy of ±0.05mm. Both models share the same maximum speed of 1m/s.
    Are these explosion-proof ground rail robots customizable?
    Yes, the explosion-proof floor track robots can be fully customized according to specific project requirements and customer needs.

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