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Explosion-Proof Ground Rail Robot for Hazardous Areas - China Suppliers & Factory for Zones 1/2/21/22
Application of Explosion Proof Ground Rail Robot
Explosion-proof Ground Rail Robots are mainly used in industries such as petrochemical, medical and pharmaceutical, spraying, food and electronics. It can be used for material handling, assembly, testing, inspection, measurement, sweeping, line storage and material processing. The range of the seventh axis load (including the weight of the robot body) covers 0-5T, and the motion positioning accuracy is ±0.05mm.
Core Advantage of Explosion Proof Rail Robot
1
High rigidity track system
The track of the explosion-proof floor track robot is made of rectangular tube by CNC cutting + plastic spraying and rust-proof treatment, with flatness error ≤ 0.05mm/m.
2
Intelligent lubrication system
The explosion-proof floor track robot is equipped with multi-channel equal volume explosion-proof oiling device (7-channel independent lubrication unit), which adopts high-performance lithium grease and supports 1-year maintenance-free cycle.
3
Compact structure
The standard explosion-proof floor rail adopts the layout scheme of drag chain center, the floor rail has good integrality and compact external dimensions, which can effectively solve the site layout space.
4
High protection
The floor rail adopts fully enclosed metal drag chain system, the rail is equipped with anti-static organ cover, and the intrinsically safe explosion-proof sensors are chosen as the position and limit sensors.
5
Easy Maintenance
The explosion-proof ground rail robot is designed with centralized lubrication point layout and reserved replacement position for wearing parts to enhance the ease of maintenance.
6
High safety
The explosion-proof floor track robot's motor and reducer cooperate to limit the maximum speed of the slide table, and there are electrical and electro-mechanical limits at both ends.
7
Customization
The explosion-proof floor track robot can be customized according to the project and customer's needs.
Technical Specifications of Explosion Proof Ground Rail Robot
| Model | Technical Specifications | |
|---|---|---|
| WBR-FD500-L20 | Rated load | 500kg |
| Max Speed | 1m/s | |
| Repositioning accuracy | ±0.02mm | |
| Maximum acceleration | 1m/s² | |
| Minimum effective stroke | 2m | |
| Effective travel section | 1m/s | |
| Guidance method | Linear guides/roller guides | |
| Drive mode | Gear rack (helical teeth) | |
| Installation | Ground installation | |
| Explosion-proof grade | Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21 | |
| WBR-FD1000-L20 | Rated load | 1000kg |
| Max Speed | 1m/s | |
| Repositioning accuracy | ±0.05mm | |
| Maximum acceleration | 0.5m/s² | |
| Minimum effective stroke | 2m | |
| Effective travel section | 1m/s | |
| Guidance method | Linear guides/roller guides | |
| Drive mode | Gear rack (helical teeth) | |
| Installation | Ground installation | |
| Explosion-proof grade | Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21 | |
| WBR-FD2000-L20 | Rated load | 2000kg |
| Max Speed | 1m/s | |
| Repositioning accuracy | ±0.05mm | |
| Maximum acceleration | 0.5m/s² | |
| Minimum effective stroke | 2m | |
| Effective travel section | 1m/s | |
| Guidance method | Linear guides/roller guides | |
| Drive mode | Gear rack (helical teeth) | |
| Installation | Ground installation | |
| Explosion-proof grade | Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21 | |
Frequently Asked Questions (FAQ)
Which industries are explosion-proof ground rail robots suitable for?
They are highly suited for hazardous and demanding environments in industries such as petrochemical, medical and pharmaceutical, industrial spraying, food processing, and electronics manufacturing.
What is the positioning accuracy and load capacity of these systems?
The seventh axis load capacity spans from 0 up to 5 Tons (5000kg) including the robot body, with a motion repositioning accuracy ranging between ±0.02mm and ±0.05mm depending on the model.
What features ensure the safety of the ground rail robot in hazardous environments?
Safety is ensured through intrinsically safe explosion-proof sensors, fully enclosed metal drag chain systems, anti-static organ covers, and electro-mechanical limits paired with speed-limiting motor configurations.
How often does the lubrication system require maintenance?
Thanks to the intelligent 7-channel independent lubrication unit using high-performance lithium grease, the system supports a maintenance-free cycle of up to 1 year.
What specific explosion-proof certifications or zones do these robots support?
The robots are designed to safely meet the requirements of explosive environments classified under hazardous Area F1 zone, Gas Zone 1, and Dust Zone 21.