Explosion-Proof Ground Rail Robot for Hazardous Areas - China Suppliers & Factory for Zones 1/2/21/22
Application of Explosion Proof Ground Rail Robot
Core Advantage of Explosion Proof Rail Robot
The track of the explosion-proof floor track robot is made of rectangular tube by CNC cutting + plastic spraying and rust-proof treatment, with flatness error ≤ 0.05mm/m.
Equipped with a multi-channel equal volume explosion-proof oiling device (7-channel independent lubrication unit) which adopts high-performance lithium grease and supports a 1-year maintenance-free cycle.
The standard explosion-proof floor rail adopts the layout scheme of a drag chain center. The floor rail has good integrity and compact external dimensions, which effectively optimizes site layout space.
The floor rail adopts a fully enclosed metal drag chain system, equipped with an anti-static organ cover, and intrinsically safe explosion-proof sensors are chosen for position and limit detection.
Designed with a centralized lubrication point layout and reserved replacement positions for wearing parts to significantly enhance the ease of maintenance.
The motor and reducer cooperate to limit the maximum speed of the slide table, backed by electrical and electro-mechanical limit stops at both ends.
The explosion-proof floor track robot can be fully customized according to the project parameters and specific customer requirements.
Technical Specifications of Explosion Proof Ground Rail Robot
| Model | Technical Specifications | |
|---|---|---|
| WBR-FD500-L20 | Rated load | 500kg |
| Max Speed | 1m/s | |
| Repositioning accuracy | ±0.02mm | |
| Maximum acceleration | 1m/s² | |
| Minimum effective stroke | 2m | |
| Effective travel section | 1m/s | |
| Guidance method | Linear guides/roller guides | |
| Drive mode | Gear rack (helical teeth) | |
| Installation | Ground installation | |
| Explosion-proof grade | Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21 | |
| WBR-FD1000-L20 | Rated load | 1000kg |
| Max Speed | 1m/s | |
| Repositioning accuracy | ±0.05mm | |
| Maximum acceleration | 0.5m/s² | |
| Minimum effective stroke | 2m | |
| Effective travel section | 1m/s | |
| Guidance method | Linear guides/roller guides | |
| Drive mode | Gear rack (helical teeth) | |
| Installation | Ground installation | |
| Explosion-proof grade | Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21 | |
| WBR-FD2000-L20 | Rated load | 2000kg |
| Max Speed | 1m/s | |
| Repositioning accuracy | ±0.05mm | |
| Maximum acceleration | 0.5m/s² | |
| Minimum effective stroke | 2m | |
| Effective travel section | 1m/s | |
| Guidance method | Linear guides/roller guides | |
| Drive mode | Gear rack (helical teeth) | |
| Installation | Ground installation | |
| Explosion-proof grade | Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21 | |
Frequently Asked Questions (FAQ)
What industries are explosion-proof ground rail robots designed for?
They are primarily engineered for hazardous and demanding environments in industries such as petrochemical, medical and pharmaceutical, spraying, food, and electronics.
What is the maximum payload capacity of these ground rail robots?
The seventh axis load capacity, which includes the weight of the robot body, covers a wide range from 0 up to 5 Tons (5000kg) depending on the project requirements.
What explosion-proof standards do these track systems comply with?
Our systems are designed to meet the strict explosion-proof regulations of hazardous environments including Area F1 zone, gas zone 1, and dust zone 21.
How is high precision and rigidity maintained on the track?
The track is processed using CNC cutting of rectangular tubes combined with plastic spraying and rust-proofing, ensuring a flatness error of ≤ 0.05mm/m and positioning accuracy up to ±0.02mm.
How often does the lubrication system need maintenance?
Thanks to the integrated 7-channel independent intelligent lubrication unit utilizing high-performance lithium grease, the system supports a maintenance-free cycle of up to 1 year.
What safety mechanisms are built into the rail robot?
Safety is ensured through coordinated motor and reducer speed limits on the slide table, electro-mechanical limit switches at both track ends, and intrinsically safe explosion-proof sensors.


