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Explosion-Proof Ground Rail Robot for Hazardous Areas - China Suppliers & Factory for Zones 1/2/21/22

Introducing our advanced explosion-proof ground rail robot, meticulously engineered for operation in hazardous environments. Designed for use in flammable or explosive atmospheres, this automated device significantly enhances robotic operational range, making it an ideal choice for industries in need of reliable and safe solutions, Our explosion-proof rail robot features essential components such as leveling mounting foot plates, a robust rail system, a sliding table, and a translational explosion-proof servo motor. Equipped with a gear rack assembly, drag chain system, protective components, and a lubrication system, this robot ensures optimal performance and durability in the most challenging conditions, With high-precision positioning capabilities, the sliding table smoothly translates along the rail, driven by our innovative servo motor technology. Users can independently control the sliding table's position via an external PLC or seamlessly integrate it into the robot control cabinet, creating a synchronized seven-axis motion system, Certified for operation in Zone 1/2/21/22 hazardous areas, this explosion-proof floor rail robot is manufactured in China, ensuring top-quality standards. As a leading supplier and factory in the field, we provide reliable solutions tailored to the demands of explosion-proof applications, making us your trusted partner for advanced automation needs

    Application of Explosion Proof Ground Rail Robot

    Explosion-proof Ground Rail Robots are mainly used in industries such as petrochemical, medical and pharmaceutical, spraying, food and electronics. It can be used for material handling, assembly, testing, inspection, measurement, sweeping, line storage and material processing. The range of the seventh axis load (including the weight of the robot body) covers 0-5T, and the motion positioning accuracy is ±0.05mm.

    Core Advantage of Explosion Proof Rail Robot

    1. High Rigidity Track System

    The track of the explosion-proof floor track robot is made of rectangular tube by CNC cutting + plastic spraying and rust-proof treatment, with flatness error ≤ 0.05mm/m.

    2. Intelligent Lubrication System

    Equipped with a multi-channel equal volume explosion-proof oiling device (7-channel independent lubrication unit) which adopts high-performance lithium grease and supports a 1-year maintenance-free cycle.

    3. Compact Structure

    The standard explosion-proof floor rail adopts the layout scheme of a drag chain center. The floor rail has good integrity and compact external dimensions, which effectively optimizes site layout space.

    4. High Protection

    The floor rail adopts a fully enclosed metal drag chain system, equipped with an anti-static organ cover, and intrinsically safe explosion-proof sensors are chosen for position and limit detection.

    5. Easy Maintenance

    Designed with a centralized lubrication point layout and reserved replacement positions for wearing parts to significantly enhance the ease of maintenance.

    6. High Safety

    The motor and reducer cooperate to limit the maximum speed of the slide table, backed by electrical and electro-mechanical limit stops at both ends.

    7. Customization Capability

    The explosion-proof floor track robot can be fully customized according to the project parameters and specific customer requirements.

    Technical Specifications of Explosion Proof Ground Rail Robot

    Model Technical Specifications
    WBR-FD500-L20 Rated load 500kg
    Max Speed 1m/s
    Repositioning accuracy ±0.02mm
    Maximum acceleration 1m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21
    WBR-FD1000-L20 Rated load 1000kg
    Max Speed 1m/s
    Repositioning accuracy ±0.05mm
    Maximum acceleration 0.5m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21
    WBR-FD2000-L20 Rated load 2000kg
    Max Speed 1m/s
    Repositioning accuracy ±0.05mm
    Maximum acceleration 0.5m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21

    Frequently Asked Questions (FAQ)

    What industries are explosion-proof ground rail robots designed for?

    They are primarily engineered for hazardous and demanding environments in industries such as petrochemical, medical and pharmaceutical, spraying, food, and electronics.

    What is the maximum payload capacity of these ground rail robots?

    The seventh axis load capacity, which includes the weight of the robot body, covers a wide range from 0 up to 5 Tons (5000kg) depending on the project requirements.

    What explosion-proof standards do these track systems comply with?

    Our systems are designed to meet the strict explosion-proof regulations of hazardous environments including Area F1 zone, gas zone 1, and dust zone 21.

    How is high precision and rigidity maintained on the track?

    The track is processed using CNC cutting of rectangular tubes combined with plastic spraying and rust-proofing, ensuring a flatness error of ≤ 0.05mm/m and positioning accuracy up to ±0.02mm.

    How often does the lubrication system need maintenance?

    Thanks to the integrated 7-channel independent intelligent lubrication unit utilizing high-performance lithium grease, the system supports a maintenance-free cycle of up to 1 year.

    What safety mechanisms are built into the rail robot?

    Safety is ensured through coordinated motor and reducer speed limits on the slide table, electro-mechanical limit switches at both track ends, and intrinsically safe explosion-proof sensors.

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