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Explosion-Proof-Ground-Rail-Robot.jpg

Explosion-Proof Ground Rail Robot Factory in China - Automated Solutions for Zone 1/2/21/22 Hazardous Areas Suppliers

Introducing our advanced explosion-proof ground rail robot, meticulously engineered for automated operations in hazardous environments. This robot is ideal for use in high-risk and flammable atmospheres, significantly extending robotic operational ranges in compliance with safety standards. Manufactured in China, our factory utilizes top-tier components such as leveling mounting foot plates, rail systems, sliding tables, and a translational explosion-proof servo motor, Our innovative design features a gear rack assembly, drag chain system, protective components, and an efficient lubrication system that collectively ensure optimal performance in Zone 1/2/21/22 hazardous areas. The system enables high-precision positioning and seamless translation of the sliding table along the rail, driven by a servo motor that can be independently controlled via an external PLC or integrated into the robot’s control cabinet. This synchronization forms a sophisticated seven-axis system, setting a new standard in automated solutions, As a leading supplier of explosion-proof robots, we prioritize safety, reliability, and efficiency, making our products the preferred choice for industries navigating explosive environments
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    Product Details

    Application of Explosion Proof Ground Rail Robot

    Explosion-proof Ground Rail Robots are mainly used in industries such as petrochemical, medical and pharmaceutical, spraying, food and electronics. It can be used for material handling, assembly, testing, inspection, measurement, sweeping, line storage and material processing. The range of the seventh axis load (including the weight of the robot body) covers 0-5T, and the motion positioning accuracy is ±0.05mm.

    Core Advantage of Explosion Proof Rail Robot

    1. High rigidity track system
    The track of the explosion-proof floor track robot is made of rectangular tube by CNC cutting + plastic spraying and rust-proof treatment, with flatness error ≤ 0.05mm/m.
    2. Intelligent lubrication system
    The explosion-proof floor track robot is equipped with multi-channel equal volume explosion-proof oiling device (7-channel independent lubrication unit), which adopts high-performance lithium grease and supports 1-year maintenance-free cycle.
    3. Compact structure
    The standard explosion-proof floor rail adopts the layout scheme of drag chain center, the floor rail has good integrality and compact external dimensions, which can effectively solve the site layout space.
    4. High protection
    The floor rail adopts fully enclosed metal drag chain system, the rail is equipped with anti-static organ cover, and the intrinsically safe explosion-proof sensors are chosen as the position and limit sensors.
    5. Easy Maintenance
    The explosion-proof ground rail robot is designed with centralized lubrication point layout and reserved replacement position for wearing parts to enhance the ease of maintenance.
    6. High safety
    The explosion-proof floor track robot's motor and reducer cooperate to limit the maximum speed of the slide table, and there are electrical and electro-mechanical limits at both ends.
    7. Customization
    The explosion-proof floor track robot can be customized according to the project and customer's needs.

    Technical Specifications of Explosion Proof Ground Rail Robot

    Model Technical Specifications Value / Description
    WBR-FD500-L20 Rated load 500kg
    Max Speed 1m/s
    Repositioning accuracy ±0.02mm
    Maximum acceleration 1m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21
    WBR-FD1000-L20 Rated load 1000kg
    Max Speed 1m/s
    Repositioning accuracy ±0.05mm
    Maximum acceleration 0.5m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21
    WBR-FD2000-L20 Rated load 2000kg
    Max Speed 1m/s
    Repositioning accuracy ±0.05mm
    Maximum acceleration 0.5m/s²
    Minimum effective stroke 2m
    Effective travel section 1m/s
    Guidance method Linear guides/roller guides
    Drive mode Gear rack (helical teeth)
    Installation Ground installation
    Explosion-proof grade Meet the explosion environment of hazardous area F1 zone, gas zone 1 and dust zone 21

    Frequently Asked Questions (FAQ)

    Which industries are explosion-proof ground rail robots suitable for?

    They are primarily utilized in demanding sectors such as petrochemical, medical and pharmaceutical, spraying, food, and electronics for tasks like material handling, assembly, testing, inspection, measurement, sweeping, and line storage.

    What is the load capacity and positioning accuracy of these robots?

    The seventh axis load range covers 0 to 5 Tons (including the weight of the robot body), and it delivers a high motion positioning accuracy of ±0.05mm.

    What safety mechanisms are built into the floor track robot?

    Safety is ensured through motor and reducer cooperation to limit the slide table's maximum speed, along with both electrical and electro-mechanical limits installed at both ends of the rail.

    What explosion-proof ratings do these ground rail systems meet?

    These robots are engineered to meet the strict requirements of hazardous environments, specifically F1 zone, gas zone 1, and dust zone 21.

    How is the track system maintained and lubricated?

    The system features an intelligent, multi-channel equal volume explosion-proof oiling device (7-channel independent lubrication unit) using high-performance lithium grease, supporting a 1-year maintenance-free cycle.

    What are the main differences between the WBR-FD500, FD1000, and FD2000 models?

    The primary differences lie in their rated load capacities (500kg, 1000kg, and 2000kg respectively) and their repositioning accuracies, with the WBR-FD500 achieving ±0.02mm and the heavier models achieving ±0.05mm.

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