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Explosion-Proof Forklift AGV for F0/F1 Hazardous Areas - China Suppliers for Factory Automation

The indoor explosion-proof forklift AGV, designed for safe and efficient material handling, is capable of lifting containers such as pallets and iron frames. This innovative solution caters to the needs of unmanned transportation for heavy loads within workshops. It can be directly stored on the ground or integrated with a transmission line for automatic loading and unloading processes. Not only does this AGV streamline operations in factories, but it also excels in warehouse environments, facilitating the automatic storage of materials and enhancing ground storage capabilities. Suitable for facilities dealing with hazardous materials classified as F0/F1 and below, our indoor explosion-proof forklift AGV ensures rapid and reliable transportation from goods to personnel. As a leading supplier in China, we are committed to providing high-quality solutions to factories seeking to optimize their material handling processes

    Core Advantages of Indoor Explosion-Proof Forklift AGV System

    1. System Composition

    The indoor explosion-proof forklift AGV system comprises controllers, Pepperl+Fuchs laser sensors, I/O expansion modules, drive motors, lifting motors, operation panels, wireless modules, and SICK obstacle detection sensors.

    2. Multi-Vehicle Collaborative Scheduling

    Our self-developed multi-AGV collaborative scheduling system enables efficient coordination of multiple indoor explosion-proof forklift AGVs for optimized workflows.

    3. Self-Developed Core Components & Safety

    All core components are independently developed, produced, and certified with explosion-proof ratings. The vehicle incorporates systematic protection designs, including equipotential bonding and electrostatic protection, temperature monitoring systems, intrinsically safe associated systems, and leakage current monitoring systems, ensuring maximum safety and reliability.

    4. High-Performance Explosion-Proof Certification

    Designed with high-performance explosion-proof technology and systematic protection, the product is certified to Ex db eb ib mb IIB T4; Ex ib mb tb IIIC T130℃ Db standards. It is suitable for Zone 1/2 explosive gas environments, Zone 21/22 explosive dust environments, Temperature Class T4, and rated IP65 for dust/water resistance.

    5. Comprehensive Safety Features

    Equipped with obstacle detection sensors, circuit protectors, anti-collision mechanisms, and tri-color indicator lights (audible/visual alarms), the AGV ensures safe operation in hazardous environments.

    6. AGV Scheduling Management System

    The indoor explosion-proof forklift AGV scheduling management system, developed using C++ and C# within the MFC framework, manages task control, including automatic loading/unloading and automatic charging. It also supports real-time operation log printing for efficient troubleshooting during system anomalies.

    7. Intelligent Charging Technology

    Utilizing high-frequency switching power supply technology with microprocessor-controlled charging, the system supports CC/CV multi-stage intelligent charging. It delivers stable, efficient, and safe charging for lithium or lead-acid batteries, featuring multiple protection mechanisms to extend battery lifespan.

    Technical Specifications of Indoor Explosion-Proof Forklift AGV

    Basic Parameters Dimensions 3600*1400*2400mm (L*W*H)
    Rated lifting capacity 2000kg
    Rated lifting height 3300mm
    Static wading depth ≤120mm
    Dynamic wading depth ≤30mm
    Vertical obstacle clearance ≥30mm
    Minimum distance of fork surface from the ground 90±3
    Navigation laser height above ground 2300mm
    Navigation Method 3D-SLAM Laser navigation + IMU High-precision inertial navigation (multi-fusion navigation)
    Positioning and navigation accuracy ≤±3cm
    Fixed-point parking accuracy ≤±3cm
    Fork size 40mm*122mm*1220mm (Thickness*Width*Length)
    Explosion-proof grade Plus core device temperature monitoring
    Protection grade IP65
    Speed 7km/h
    Minimum turning radius About 1950mm
    Maximum climbing grade 15%
    Minimum ground clearance 90mm (Door frame) / 100mm (vehicle body)
    Lifting speed Full/empty load: 310/530mm/s
    Descent speed Full/empty load: 400/500mm/s
    Safety Protection Emergency stop mechanisms Emergency stop switch, 1 control box, 1 cab seat armrest, 1 on each side of the rear column of the overhead guard, can be customized
    Tire and wheel Tire type Black solid static conductive rubber tire
    Battery Type Battery Type Explosion-Proof Maintenance-Free Lead-Acid Battery
    Rated Working Time ≥4h
    Charging Time ≤ 11h
    Battery Life / Charging cycles ≥800 times
    Charging method Charging connection Manual, automatic charging (docking method: telescopic brush block)

    Frequently Asked Questions (FAQ)

    Q1 What hazardous environments is this explosion-proof forklift AGV suitable for?

    This forklift AGV is certified to Ex db eb ib mb IIB T4 and Ex ib mb tb IIIC T130℃ Db standards. It is designed for Zone 1/2 explosive gas environments, Zone 21/22 explosive dust environments, and has an IP65 protection rating for dust and water resistance.

    Q2 What navigation systems does the AGV use to ensure high positioning accuracy?

    It utilizes a multi-fusion navigation method consisting of 3D-SLAM Laser navigation and IMU High-precision inertial navigation, which achieves a positioning and fixed-point parking accuracy of ≤±3cm.

    Q3 What are the key safety protection features built into the AGV?

    The AGV features comprehensive safety designs including equipotential bonding, electrostatic protection, temperature monitoring, intrinsically safe associated systems, leakage current monitoring, obstacle detection sensors, circuit protectors, anti-collision mechanisms, and multiple emergency stop switches.

    Q4 How is the explosion-proof battery charged, and what is its lifespan?

    The system uses an Explosion-Proof Maintenance-Free Lead-Acid Battery that supports both manual and automatic charging via a telescopic brush block. It offers a rated working time of ≥4h, a charging time of ≤11h, and a battery life of ≥800 charging cycles.

    Q5 Can multiple AGVs be managed simultaneously within the same facility?

    Yes. The system includes a self-developed multi-AGV collaborative scheduling management system (built using C++ and C# under the MFC framework). It handles tasks such as automatic loading/unloading, automatic charging, and prints real-time operation logs for troubleshooting.

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